The CAM MillFace command creates a path to perform a facing operation on a horizontal surface. This operation is generally used:
to smooth out a rough stock surface,
to mill selected face(s) to desired depth in preparation for performing subsequent clearing operations within the boundary of the regions affected by this operation,
or to apply a finishing surface to the selected face(s).
This operation contains a DataBoundaryShape property that allows for a modified selection area based upon the selected face(s).
Sample image of Mill Face operation used to prepare stock surface for subsequent clearing operation.
Usage
Select one or more faces to be surfaced. Note: If selected faces exist at different heights, then all will be milled to the Final Depth setting.
Select the correct DataBoundaryShape setting to modify the milling area based on the face(s) selected as Base Geometry.
Adjust the other properties as needed. They are listed further below.
Caveats
Using it on an inclined plane may produce unexpected results: it will still produce a path to cut a horizontal surface. The extent of the cut will be the vertical projection of the inclined plane, performed at a height corresponding to the lowest point in that plane.
Since the CAM tools work on the geometry of the selected edges/faces only, and do not relate to the rest of the 3D model, the paths will not go beyond the bounds of the chosen plane, even if it is surrounded by unused stock or air. This will leave unmachined corners. These can sometimes removed with one of the dress-up tools to be found on the CAM menu.
Vertical face milling
This tool will not work on a vertical plane or vertical non planar surface. Vertical operations can be achieved by using the face profile tool or edge profile tool. These will need the selection of a face or closed loop of edges including the top or bottom edge of the vertical surface desired). The extent of the path can then be reduced using the Boundary Dress-up tool to be found on the CAM menu. With the Dress-up tool, select Create Box option and reduce the size to limit the scope of the profile path. These settings will not allow the origin of the boundary box to be moved, however. This must be done by adjusting the Placement settings in the Tree View.
This will work on compound surfaces such as several vertical planes or cylindrical surfaces joined together, so long as they form one continuous surface.
Options
Empty
Properties
Note: The names of some Properties in this list differ a little from the same settings used in the Task Window Editor.
Data
Base
Note: It is suggested that you do not edit the Placement property of path operations. Rather, move or rotate the CAM Job model as needed.
DataPlacement: Overall placement [position and rotation] of the object - with respect to the origin (or origin of parent object container)
DataAngle: Angle in degrees applied to rotation of the object around Axis property value
DataAxis: Axis (one or multiple) around which to rotate the object, set in sub-properties: X, Y, Z
DataX: X-axis value
DataY: Y-axis value
DataZ: Z axis value
DataPosition: Position of the object, set in sub-properties: X, Y, Z - with respect to the origin (or origin of parent object container)
DataX: X-distance value
DataY: Y-distance value
DataZ: Z-distance value
DataLabel: User-provided name of the object (UTF-8)
Depth
DataClearance Height: The height needed to clear clamps and obstructions
DataFinal Depth: Final Depth of Tool- lowest value in Z
DataFinish Depth: Maximum material removed on final pass.
DataSafe Height: The above which Rapid motions are allowed.
DataStart Depth: Starting Depth of Tool- first cut depth in Z
DataStep Down: Incremental Step Down of Tool
Face
DataBoundaryShape: Shape to use for calculating Boundary
DataClearEdges: Clear edges of surface (Only applicable to BoundBox)
DataExcludeRaisedAreas: Exclude milling raised areas inside the face.
DataOffset Pattern: Clearing pattern to use. (Select in which manner the horizontal movements should be done.)
Path
DataActive: Make False, to prevent operation from generating code
DataBase: The base geometry for this operation
DataComment: An optional comment for this Operation
DataCoolant Mode: The coolant mode for this operation.
DataCycle Time: The cycle time estimation for this operation.
DataTool Controller: Defines the Tool controller used in the Operation
DataUser Label: User assigned label
Pocket
DataCut Mode: The direction that the toolpath should go around the part ClockWise (CW) or CounterClockWise (CCW)
DataExtra Offset: Extra offset to apply to the operation. Direction is operation dependent.
DataStartAt: Start pocketing at center or boundary
DataStep Over: Percent of cutter diameter to step over on each pass
DataZig Zag Angle: Angle of the zigzag pattern
DataOffset Pattern: Clearing pattern to use
DataMin Travel: Use 3D Sorting of Path
DataKeep Tool Down: Attempts to avoid unnecessary retractions.
Rotation
DataAttempt Inverse Angle: Automatically attempt Inverse Angle if initial rotation is incorrect.
DataEnable Rotation: Enable rotation to gain access to pockets or areas not normal to Z axis.
DataInverse Angle: Inverse the angle of the rotation. Example: change a rotation from -22.5 to 22.5 degrees.
DataLimit Depth To Face: Enforce the Z-depth of the selected face as the lowest value for final depth. Higher user values for final depth will be observed.
DataReverse Direction: Reverse orientation of Operation by 180 degrees.
Start Point
DataStart Point: The custom start point for the path of this operation.
DataX: X-distance value
DataY: Y-distance value
DataZ: Z-distance value
DataUse Start Point: Make True, if manually specifying a Start Point. Set the start point in the property data Start Point field.